An integrated low-friction low-resonance passive vibration isolator: tunable nonlinear stiffness, damping, and inertia

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Abstract To achieve a lower onset isolation frequency and reduced resonance response amplitude, while minimizing the deterioration of high-frequency isolation performance, this study proposes a novel integrated passive isolator. By exploiting the nonlinear benefits of an X-structure, the proposed system achieves low-friction and low-resonance (LFLR) vibration isolation through the synergistic integration of nonlinear stiffness, damping, and inertia. The design incorporates a compact stiffness-tuning mechanism, enabling an extensive quasi-zero-stiffness (QZS) range—up to 49.09% of the allowable vibration displacement—while supporting substantial payloads (demonstrated at ~ 4 kg, with scalability to arbitrary loads). This configuration delivers exceptionally low resonant frequencies (0.69 Hz) and isolation onset at 1.2 Hz, outperforming comparable solutions reported in the literature. A frictionless eddy current damper (ECD) further enhances beneficial nonlinear damping performance by eliminating Coulomb friction inherent in fluid-based systems, reducing resonant amplitude to ~ 7 dB (e.g., θ 0 = π/3) and achieving superior high-frequency isolation (transmissibility around − 35 dB at 10 Hz). Additionally, a novel nonlinear inertia mechanism allows significant inertial mass variation during large-amplitude oscillations without imposing motion constraints, introducing the mass variation ratio as a key metric for optimizing inertial effects. Collectively, these innovations underscore the versatility and adaptability of the integrated X-structure approach for advanced vibration control applications in engineering practice.

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