Study on the wear-ability of high-performance nylon/nylon/cotton woven fabrics based on core-wrapped composite yarn with double filament

Le résumé fourni par la source

A double-filament, triple-layer core-wrapped ring-spinning strategy was developed to enhance the tensile strength and abrasion resistance of cotton-rich fabrics for protective and outdoor applications. Three nylon/nylon/cotton composite yarns (18.3 tex) were spun and woven into plain and 3/1 twill structures, benchmarked against 50/50 PET/cotton blends. The optimized yarn achieved a 171% increase in tensile strength (from 15.32 to 41.57 cN·tex−1), a 53% reduction in hairiness, and a 204% improvement in abrasion resistance. The best-performing fabric variant exhibited warp/weft strengths of 2075/1378 N and tear strengths of 229/144 N while maintaining a 10.0% mass loss after 25,000 Martindale cycles. Air (316.8 mm·s−1) and moisture (4325 g·m−2·d−1) permeability remained high, ensuring wearer comfort. A fuzzy comprehensive evaluation confirmed the superior wear performance of the developed fabrics (F = 0.893). These results demonstrate that the proposed spinning route enables scalable production of cotton-rich fabrics with enhanced durability and comfort, offering a practical pathway for high-performance workwear and outdoor sportswear.

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