A Tubing Anchor Engineered for Rod Pumping Horizontal Wells Improves Production Performance

Le résumé fourni par la source

High gas to oil ratio (GOR) producing horizontal wells is now commonplace. This ratio continues to rapidly escalate as reservoirs suffer regional and basin wide pressure depletion. The North Dakota Bakkeni formation is a prime example of a concerning GOR trend and can be seen in Figure 1. Higher GOR's and depleted reservoir pressures lead to increased gas rates and multiphase fluid velocities within horizontal wellbores. Increased multiphase fluid velocities can then transport more damaging solids to a sucker rod pump and increase failure frequencies. Consequently, challenges for controlling failure frequencies and workover costs with sucker rod pumping continues to intensify, especially for improving downhole gas and solids separation. Sucker rod pumping normally requires the tubing string to be secured or anchored to the casing, downhole near the sucker rod pump. Anchoring of tubing prevents tubing movement during a rod pump's operating cycle. Tubing movement can undesirably reduce downhole pumping efficiency and increase risks for damage to the tubing, casing, pump and sucker rods. A downhole tubing anchor (TA) or a downhole tubing anchor catcher (TAC) are a bottomhole assembly component installed for this purpose, but they can present risks for increasing operating expenses and limiting of a well's production potential. Production can be limited if the annular flow path cross-sectional area of a tubing anchor (to the casing's internal diameter) is a flow path restriction. A flow path restriction negatively impacts downhole gas separation performance by causing multiphase flow instabilities. Further, sluggy and inconsistent multiphase flows that commonly emanate from a horizontal wellbore can worsen from a flow restriction, making downhole gas separation even more challenging. Flow restrictions can increase turbulence and then cause undesirable foaming and gas entrainment. Foaming of fluids is generally characterized by smaller gas bubbles in the liquid, which are more difficult to separate from the liquid.

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